Battery Tab Materials for Lithium-ion Cell Manufacturers

li-ion battery tab diagram

Battery tabs play an important role in li-ion cell manufacturing. Typical large format lithium-ion cells use copper for the anode foil and aluminum for the cathode foil. A ‘foil-to-tab’ weld is needed to gather all the current collector plates inside the cell and join them to the tab, which then exits the cell casing allowing the cell’s energy to be transferred to an external source.

Targray is a trusted global supplier of tabs for lithium-ion batteries, serving cell manufacturers and energy storage companies worldwide. Our battery tab materials are engineered for optimal performance, safety, and compatibility with today’s most demanding battery cell designs. Whether you’re manufacturing pouch cells, cylindrical cells, or prismatic cells, our precision-engineered tabs are designed to meet your production and performance goals.

 

What Are Lithium-Ion Battery Tabs?

Battery tabs are critical current collectors that connect the electrodes of a lithium-ion cell to external terminals, enabling charge and discharge. Each cell includes anode tabs (typically copper or nickel-coated copper) and cathode tabs (typically aluminum).

Tabs must offer excellent electrical conductivity, thermal stability, and adhesion to electrode materials to ensure safe, long-lasting battery operation.

 

Industry-Leading Material Quality

We offer low-resistance, corrosion-resistant tab materials designed to reduce power loss and extend battery life. Available in various coatings, widths, and thicknesses.

Wide Product Range

  • Nickel-coated copper tabs for anodes

  • Aluminum tabs for cathodes

  • Custom tab laminations (e.g., polyimide, polypropylene) for insulation and safety

  • Laser-weldable tab solutions for automated assembly

Global Logistics Support

With distribution hubs in North America, Europe, and Asia, we deliver just-in-time supply for manufacturers worldwide.

Expert Technical Support

Our team of battery engineers provides in-depth materials consultation, helping clients select the right tab configurations for specific cell designs and applications.

 

Targray Battery Tabs Portfolio

Our battery tab portfolio is built to meet the modern requirements for lithium-ion battery and energy storage manufacturing. Our tabs are available with or without polypropolene film, and black or yellow DNP.

Battery Tabs:

  • Aluminum (Al) tabs
  • Copper (Cu) tabs
  • Copper-plated Aluminum (Cu-Al)
  • Nickel (Ni)
  • Nickel-plated copper tabs (Ni-Cu)
  • Aluminum-clad copper tabs

Specifications:

  • Material and cladding options: Many varieties of nickel, copper, aluminum-based tabs
  • Thickness: 0,010 – 0,150 mm
  • Tolerance: +/- 10% on nominal thickness
  • Width: 1,0 – 10 mm
  • Packaging: Wound on spools or plastic core with side shields
  • Customization: Custom dimensions for thickness and width can be produced on request

 

Battery Grade Nickel Strips

  • Rolled Nickel foil, slit to narrow strips or wider sheets
  • Thickness options ranging from 0,010mm to 0,150mm
  • Exceptional corrosion-resistance
  • Suitable for standard tabs and connection plates (stacks)

 

 

⚙️ Applications of Targray Battery Tabs

Targray supplies tabs for a wide range of Li-ion battery applications, including:

  • Electric vehicles (EVs)

  • Energy storage systems (ESS)

  • Consumer electronics

  • Power tools

  • Medical devices

We support both pilot lines and gigafactory-scale production, helping OEMs scale their battery programs efficiently and reliably.

 

🌍 Your Global Partner in Battery Manufacturing

As part of our broader Battery Materials Division, Targray also supplies:

  • Battery-grade copper and aluminum foil

  • Anode and cathode active materials

  • Separators, electrolytes, and binders

  • Slurry mixing and coating solutions

By integrating high-performance tabs with a full range of lithium-ion cell materials, we help manufacturers improve energy density, reduce cell resistance, and streamline production.

Working alongside organizations including Electrochemical Society and NAATBatt, we’re focused on helping battery manufacturers commercialize ambitious new energy storage technologies.

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